How to Prevent and Remove Stripped Screws: Complete Guide

Stripped screws can bring your project to a frustrating halt — whether you’re assembling furniture, working on machinery, or building a structure. In this article, we’ll show you how to avoid stripped screws in the first place, and how to remove them safely if they’ve already become damaged.

Whether you’re a professional or DIYer, these tips will help you work smarter, and protect both your tools and materials.

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🔧 How to Prevent a Screw from Stripping

1. Use the Right Bit Size and Type

• Fit matters: Use a screwdriver or drill bit that matches the size and shape of the screw head.
• Match the type: Whether it’s Phillips, Torx, flathead, or Pozidriv, always choose the correct bit type to ensure maximum contact.

2. Apply Steady Pressure and Technique

• Stay aligned: Keep the bit perfectly vertical with the screw.
• Firm but gentle: Apply constant downward pressure to keep the bit seated and reduce slippage.

3. Use Power Drills with Caution

• Start slow: Always begin with the lowest drill speed to stay in control.
• Adjust torque settings: Use your drill’s clutch to prevent overtightening and stripping.
• Don’t over-trigger: Avoid pulsing the drill trigger too quickly — it reduces stability.

4. Drill Pilot Holes

Especially useful in hard materials like hardwood or plastic. Pilot holes reduce resistance and make screw installation smoother.

5. Use Bit Holders or Magnetic Tips

These keep your bit stable and aligned, helping prevent wobbling that leads to stripping.

6. Choose Better Screws

High-quality screws made from hardened steel are less prone to stripping. Torx or hex screws are also more durable than traditional Phillips head screws.

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🛠️ How to Remove a Stripped Screw (If It’s Too Late)

1. Use Pliers or Grips

If the screw head is exposed:

• Grab it tightly with vice grips or pliers.
• Gently twist counterclockwise to extract.

2. Try a Screw Extractor Kit

• Drill a small pilot hole in the center of the screw head.
• Insert the extractor and twist it out. These kits are designed for this exact situation.

3. Rubber Band or Super Glue Trick

• Place a wide rubber band over the screw head and use a screwdriver to twist.
• Alternatively, put super glue between the screwdriver tip and the screw, let it set, and turn slowly.

4. Cut a New Slot

Use a rotary tool (like a Dremel) to cut a new straight groove into the screw head. Then use a flathead screwdriver to remove the screw.

5. Hammer Tap Method

Place a manual screwdriver in the stripped head. Gently tap it in with a hammer, then twist slowly to remove.

6. Other Smart Tricks

• Steel Wool: Place steel wool between the screw and bit for added grip.
• Abrasive powder: Sand or similar materials can improve friction.
• Left-handed drill bits: As you drill, the reverse motion may spin the screw out.
• Drill it out: As a last resort, use a drill bit slightly larger than the screw head to bore it out completely.

🧠 Final Tips

• Always choose the right screw for your material and application.
• Never overtighten — it’s the most common cause of stripping.
• Keep your bits and tools in good condition. Worn-out bits strip screws faster.

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